Specialty Air Heater Development Process

Our team drives the custom heating solution process

At the heart of the TUTCO SureHeat process heat division is a team of experienced professionals working to deliver unique, and sometimes extreme, custom solutions that deliver safe, precise, and consistent results. Our custom Inline Electric Air Heaters, which offer superior performance over traditional heaters, allow us to meet the needs of the most demanding applications. We welcome the challenge of making custom heating products to satisfy specialized needs in a wide range of industries and are committed to exceeding customer expectations throughout every step of the process. Our team’s diverse skill set and breadth of experience make us stronger. We understand the importance of producing custom heater solutions that deliver superior trouble-free performance. View our aviation custom list here

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A production process that is efficient and uncompromised. Our dedicated team plays a vital role in our quality first commitment and it is reflected throughout the manufacturing process. TUTCO SureHeat custom air heating components are handcrafted in the USA by experts. Our facility is a completely integrated environment where every custom project is a combination of implementation to specifications and delivering above customer expectations. 

Specialty Flanged Inline Heaters

  • Pressure ratings >1100 psi (75 Bar) in custom designs
  • Temperatures to 1922°F  (1050°C) in custom designs
  • Rapid temperature ramp rates, 122°F  (50°C) / second
  • Controllable to +/- 2°F
  • ASME / PED certified pressure vessels with ANSI / DIN flange sizes

Inline Duct Heaters

  • Process air temperatures up to 1250°F (677°C)
  • Inlet temperatures up to 1200°F (650°C)
  • Pressures up to 10 PSI in standard designs, higher available in custom designs
  • Low pressure drop, typically < 10" w.c. (25 mBar)
  • Controllable to +/- 2°F

Threaded Inline Heaters

  • Maximum Power  1.6kW - 18kW
  • Maximum Air Temperature  1400°F (760°C)
  • Maximum Air Pressure  150 psi (10 Bar)
  • Maximum Voltage/Phase  170-240/1, 3 phase
  • Minimum Airflow 60 SCFH
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